The world's first 3100 ultra high power fracturing

The world's first 3100 ultra high power fracturing truck is put into the market

the world's first 3100 ultra high power fracturing truck is put into the market

China engineering machinery information

Guide: with the large-scale development of shale gas in the United States, the world has set off a shale gas revolution, and many countries in Europe and Asia have launched shale gas exploration and development plans. According to the data report of the U.S. Energy Agency (EIA), China's technically recoverable shale gas reserves are 36 trillion cubic meters, ranking first in the world. 2012

with the large-scale development of shale gas in the United States, the world has set off a "shale gas revolution", and many countries in Europe and Asia have launched shale gas exploration and development plans. According to the data report of the U.S. Energy Agency (EIA), China's technically recoverable shale gas reserves are 36 trillion cubic meters, ranking first in the world. In March, 2012, the four ministries and commissions jointly issued the shale gas development plan (year) and announced China's shale gas exploration and development plan. It is planned that the domestic shale gas production will reach 6.5 billion cubic meters by 2015 and strive to achieve an annual production of billion cubic meters by 2020

under the favorable situation of shale gas development policy, aiming at the problem of how to realize the exploitation and utilization of unconventional energy under complex geological conditions, Yantai jerui Petroleum Service Group Co., Ltd., the world's leading oil field equipment supplier and technical service provider, took the lead in putting forward a new concept solution of fracturing "small well field large operation" in the industry, which is a revolutionary breakthrough in the current traditional shale gas fracturing scheme, It will be more suitable for unconventional oil and gas production in harsh geological environment. Compared with the traditional scheme, the overall working area will be saved by 50%, the construction personnel will be saved by 40%, and the overall development cost will be greatly reduced

fracturing is the most important link in the process of shale gas development, because shale gas belongs to ultra tight gas with extremely low permeability. Without large-scale horizontal well multi-stage fracturing to transform the formation, shale gas will not be exploited. The 3100 fracturing truck is one of the core equipment developed by Jerry equipment for a complete set of new concept solutions for shale gas fracturing operation. Recently, the equipment successfully completed industrial tests, with the highest output power reaching 3115 water horsepower, breaking the record of the highest output power of a single fracturing truck in the history of oil and gas exploitation in the world, and becoming the world's first ultra high-power fracturing truck with an output of more than 3000 water horsepower, Different from the 3300 large pump used in the 3000 fracturing truck approved and developed by the state at present, the Jerry 3100 fracturing truck adopts the 4000 three cylinder plunger pump, which is called the planetary super fracturing pump in the industry. It is the world's most powerful three cylinder plunger pump applied in the field of oil fracturing so far. The maximum input power can reach 4000 HP, which is matched with the 3300 HP engine. It has sufficient load redundancy and is more suitable for high load Long time operation

in addition, compared with the conventional fracturing truck, another outstanding feature of Jerry 3100 fracturing truck is that the layout of the whole machine is more compact, and its weight is only equivalent to that of 2500 fracturing truck. It can complete large-scale fracturing construction operations with less equipment and sufficient power in a limited well pad area. For example, under the high-pressure and large displacement shale gas fracturing operation environment, the fleet operation is generally configured with about 40000 water horsepower. If the 2000 fracturing truck is configured, 20 sets are required, and the 2500 fracturing truck is configured, 16 sets are required. If Jerry 3100 fracturing equipment is used, only 13 such equipment are needed to meet the needs of fracturing operation. That means that under the same power, the floor area of 7 large fracturing equipment can be saved at most, which is about 300 square meters, and the construction personnel can be reduced by 30%. In contrast, Jerry 3100 fracturing truck shows a higher cost performance. The water power density per unit area is 20% higher than that of 2500 and 50% higher than that of 2000. It is more suitable for large-scale fracturing and continuous construction operations in unconventional oil and gas fields. At the same time, it can also effectively reduce the failure rate, maintenance costs and equipment on-site assembly and construction time

in the field operation of the oil field, the maximum output power of Jerry 3100 fracturing truck reaches 3115 water horsepower. Through the field comparison, it can replace two 2000 conventional fracturing trucks. This practical achievement has attracted widespread attention and praise in the oil industry at home and abroad. Industry experts said, Jerry 3100 fracturing truck Shun Jinan experimental machine factory has identified and divided the detection and use of each material, and the completion of industrial tests marks Jerry's "small and polyglutamic acid also has extensive use in fine chemicals, medicine, water treatment and other fields" Jinan gold testing machine performance index tensile testing machine, the core device of the new concept complete set of fracturing equipment, can measure the smell of 1-series TPE materials, which is more and more deeply concerned by people in the industry. The strength index and plasticity index are listed successfully, which not only meets the special needs of "continuous construction, heavy load, long-term" shale gas fracturing, but also effectively solves the practical problems of remote well pads and limited operation sites in China. The success of the "small well operation" solution will effectively promote the large-scale exploitation and utilization of unconventional energy in complex geographical environment, and help shale gas exploitation enter a new era